Disc Crusher

Disc Crusher
Details:
It is fitted with a 4-pole, 110 kW main crushing motor and 60 hammers, with discharge handled by a conveyor at the outlet. The capacity is 6–8 metric tonnes per hour. The typical output length is 3–5 cm and is adjustable.
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Description
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PRODUCT DESCRIPTION

 

The machine has a green upper drum and an orange main frame, giving the assembly a clearly defined upper and lower section. The specification lists hydraulic rotation for the drum and an automatic start/stop function. Protective covers and structural openings are visible on the body, while wheels and support legs are fitted underneath. Discharge is handled by a conveyor, which can be connected to a downstream transfer or collection process.

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Key Features

 

 

Item Description
Main motor The main crushing motor is rated at 4 poles and 110 kW. This is the motor rating only, not the machine's total installed power.
Hammer assembly The listed configuration includes 60 hammers. Hammer material, thickness, profile, wear resistance and replacement intervals should be confirmed with the manufacturer.
Nominal capacity The sheet lists a capacity of 6–8 metric tonnes per hour. Actual throughput depends on material type, moisture content, feed size and operating conditions; testing with the intended material is recommended.
Adjustable output length The typical output length is listed as 3–5 cm and is adjustable. The adjustment range, method and results for different materials require confirmation.
Hydraulically rotated drum The upper drum is hydraulically rotated, and the specification also lists automatic start/stop. The control logic and safety interlocks should be verified against the electrical drawings and manual.
Conveyor discharge Discharge is via a conveyor at the outlet, allowing processed material to be transferred to collection or a downstream process. Conveyor dimensions and capacity are not specified in the available sheet.
Soft-starter cabinet A soft-starter control cabinet is listed as part of the supplied equipment. Voltage, frequency, enclosure rating and control-circuit details should be confirmed for the destination market and final configuration.
Installation planning The images show wheels, a towing connection and support legs, which are relevant to installation planning. The permitted moving method and load limits must be confirmed with the manufacturer.

 

PRODUCT SPECIFICATIONS & TECHNICAL DATA

 

 

Parameter

Standard Specification

Machine Type

Dual-purpose type*

Main Crushing Motor

4-pole, 110 kW

Discharge Method

Conveyor at the discharge outlet

Number of Hammers

60

Drum Height

1.1 m

Upper Drum Diameter

2.8 m

Lower Drum Diameter

2.2 m

Drum Drive

Hydraulic rotation

Drum Function

Automatic start/stop function

Included Equipment

Soft-starter control cabinet

Hourly Capacity

6–8 metric tonnes/hour

Output Length

Typically 3–5 cm; adjustable

Overall Dimensions

L 4.2 m × W 2.8 m × H 2.6 m

 

OPERATING NOTES & CAPACITY

 

 

The documented system elements are the main crushing motor, 60 hammers, a hydraulically rotated drum, automatic start/stop, a soft-starter cabinet and a discharge conveyor. Detailed drive components, control logic and the precise internal material path were not supplied, so no additional internal operating details are assumed here.

For capacity assessment, provide the material type, moisture content, incoming size and target output length, and ask the manufacturer to document the test conditions behind the stated 6–8 metric tonnes/hour.

Where a specific output-length tolerance is required, confirm how "3–5 cm" is measured, the available adjustment range and the sampling/inspection method before ordering.

Before installation, check available space, floor loading, electrical supply capacity, conveyor discharge position and maintenance access.

 

POTENTIAL APPLICATIONS

 

 

Agricultural by-products, straw-type materials and other fibrous biomass for pre-processing.

 

QUALITY CONTROL & ACCEPTANCE

 

 

Check Recommended Checks
Incoming Parts and Components Check makes and models, conformity documents and batch records for the main motor, hydraulic components, hammers, bearings, conveyor and electrical parts.
Structure and Welds Inspect frame welds, connectors, fasteners, support legs and the towing connection for obvious cracks, deformation or looseness.
Rotation and Hydraulic System During no-load testing, check for smooth rotation, unusual friction, leaks and abnormal noise. Verify hydraulic movement and automatic start/stop against the manual.
Electrical System and Starting Check soft-starter wiring, grounding, overload protection, emergency stop and relevant interlocks. Confirm voltage, frequency and electrical protection requirements in the order.
Operating and Output Test Use agreed sample material to test throughput, output length, continuous operation and conveyor transfer. Keep a record of test conditions and results.
Handover Documentation Check the manual, electrical drawings, wear-parts list, maintenance schedule, packing list and any available inspection records at handover.

 

AFTER-SALES SERVICE & DELIVERY

 

 

Service Item Confirm Before Ordering
Installation and Commissioning Confirm whether remote guidance or on-site service is available, along with fees, staffing and site-preparation requirements.
Warranty Policy Confirm the start date, term, covered components, wear-part exclusions and responsibility for labour and travel costs.
Spare Parts Confirm ordering procedures, lead times and part numbers for hammers, bearings, belts, hydraulic parts and electrical components.
Operator Training Confirm whether guidance is provided for start-up, shutdown, routine checks, cleaning, maintenance and troubleshooting.
Technical Support Confirm support contacts, service hours, information required for fault reports and the service process.

 

FREQUENTLY ASKED QUESTIONS

 

 

Q: Is the output length adjustable?

A: The listed typical output length is 3–5 cm and is adjustable. The adjustment range, method and acceptance criteria for output length should be confirmed with the manufacturer.

Q: What functions are listed for the drum?

A: The drum is listed as hydraulically rotated and equipped with automatic start/stop. Refer to the manufacturer's manual for control conditions and safety interlocks.

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