IMETEC Intelligent Equipment (Shandong) Group Co., Ltd. is one of the leading manufacturers and suppliers of feed mixer with 3 augers in China. Welcome to wholesale durable feed mixer with 3 augers made in China here and get quotation from our factory. All CE approved products are with high quality and competitive price.
Products Description
The primary mixing chamber is engineered and fabricated as a one-piece monolithic structure from high-tensile, wear-resistant alloy steel plates, integrating an innovative geometric drag-reducing groove pattern on its interior walls. This structural design completely eliminates the localized stress concentrations typically caused by conventional piece-welded seams. During high-frequency, high-speed convection of high-tonnage material payloads, it substantially minimizes material surface friction and powertrain energy draw, preventing structural deformation under long-term heavy-load operation warping and the corrosive degradation triggered by highly acidic silage juices.
The primary material-shredding blades mounted across the multi-Augers are processed utilizing high-precision tungsten carbide metallographic molecular restructuring and cladding technologies. The ultra-high hardness of the blade body, combined with its highly efficient self-sharpening outer cutting edge, allows it to withstand the violent shearing forces and impact forces of high-fiber long hay and rigid, coarse forages. This step-by-step wear-and-chipping resistance extends the knives' operating lifespan by over three times compared to standard alloys, ensuring continuous, peak-efficiency fiber processing.
Application Field
Widely deployed in intensive livestock finishing and cattle-fattening operations where rations contain exceptionally high ratios of long-fiber dry hay and alfalfa. Equipped with self-sharpening blades processed via tungsten carbide cladding, the mixer delivers powerful, continuous shearing of tough, coarse forages. Working in synergy with the interior geometric drag-reducing wall textures, the unit rapidly eliminates material dead zones to achieve absolute blending homogeneity in a shortened cycle-significantly accelerating feed conversion rates (FCR) during late-stage livestock finishing.
Optimized for commercialized blending operations with exceptionally strict compliance standards regarding batch-switching efficiency and final ration purity. Its integrated Variable Frequency Drive (VFD) soft-start system not only buffers the mill's local electrical grid from current spikes but also allows operators to trigger a high-velocity centrifugal purge at the end of each blending cycle, completely evacuating high-viscosity payloads. This industry-leading zero-residue performance completely eliminates cross-contamination between differing batches, keeping your commercial contract-manufacturing workflows fully compliant.
Quality Control
- Following the cladding coating process, all material-shredding blades mounted on the Augers must pass Rockwell hardness (HRC) inspections and metallographic microscopy sampling to rigorously verify the cladding thickness and bond strength of the tungsten carbide molecules. Furthermore, every batch of knives must undergo severe, high-frequency long-fiber impact testing, ensuring the blade bodies achieve zero chipping and maintain self-sharpening properties when subjected to the high-intensity shearing of rigid, coarse forages.
- The core dual-planetary reduction drive assembly undergoes a minimum 4-hour rigorous testing protocol on a digital test rig, simulating overloaded cold starts and operational synchronization at maximum rated speeds. Utilizing infrared thermal imaging cameras, engineers continuously monitor the dynamic balance and temperature-rise curves of the transmission shafts, bearings, and gearboxes. This exhaustive validation guarantees that the load-sharing coefficient between the dual reduction systems is fully optimized, completely neutralizing asymmetrical radial impacts at the source.
FAQ
Q1: The chopping blades mounted on the mixing shaft are claimed to have an "ultra-long service life". How does their metallographic achieve chip resistance and self-sharpening?
A: The durability of the blades determines the fiber processing efficiency of the entire machine. Our pulverizing edges fully apply tungsten carbideographic reconstruction and cladding coating processes. This metallurgical technology endows the blade body with ultra-high surface hardness, allowing its wear resistance and chip resistance life to be extended by more than times when facing high-intensity shear impacts from high-fiber long hay and hard roughage. Meanwhile, the edge possesses natural self-sharpening properties during the wear process of outer edge, eliminating the need for frequent disassembly and sharpening, ensuring continuous and efficient fiber shearing.
Q2: Facing high-viscosity and large-volume feed, how do the frequency system and the "one-key discharge" function ensure rapid discharge with zero residue?
A: Addressing the pain points of slow discharge and easy wall sticking at the end of-capacity mixers, the equipment deeply integrates a high-sensitivity digital variable frequency drive (VFD) soft start control module. This module not only smoothly releases torque during startup to protect the farms power grid, but also allows the operator to trigger the "high-speed centrifugal clearing" mode with one key at the end of the discharge cycle. At this moment, the force of the three axes instantly increases to the limit centrifugal speed, utilizing a precisely calculated physical centrifugal parabola to completely pour out the high-viscosity, large-volume mixed feed reducing the residue rate to zero and fundamentally eliminating cross-contamination of feed between different batches.
After-Sales Guarantee
Spare Parts Supply System
To ensure long-term and stable operation of the equipment, we have established a comprehensive spare parts supply system to provide continuous parts support for overseas customers.
All spare parts are manufactured according to the original equipment design standards, ensuring excellent compatibility with the machine, improving maintenance efficiency, and enhancing overall equipment reliability.
Based on customers' operating conditions, usage frequency, and working environments, we can also provide recommendations for commonly used wear parts, helping customers prepare spare parts inventory in advance and reduce potential downtime.
Overseas After-Sales Support
According to the specific requirements of different markets, we provide comprehensive after-sales service solutions for global customers.
Our services include:Technical support for product quality issues;Troubleshooting and repair assistance during the warranty period;Guidance on spare parts replacement;Equipment upgrade recommendations;Long-term technical consultation and support.,Through professional after-sales services, we are committed to helping customers maintain efficient equipment operation and achieve long-term value from their investment.
Product Specifications
|
Category |
Item |
Standard Configuration |
|
Tank Section |
Model |
9JQL-36 |
|
Tank Wall Thickness & Material |
10mm / Q355B Manganese Steel Plate |
|
|
Tank Floor Thickness & Material |
20mm / Q355B Manganese Steel Plate |
|
|
Tank Fabrication |
CNC Bending |
|
|
Top Loading Opening |
Open Top Design |
|
|
Mixing Section |
Number of Augers |
3 |
|
Auger Type |
Vertical |
|
|
Auger Material |
Q355B Manganese Steel or NM360 Wear-Resistant Plate |
|
|
Blade Thickness |
≥16mm |
|
|
Cutting Blade Material |
Tungsten Carbide Coated |
|
|
Number of Cutting Blades |
21 large blades |
|
|
Blade Thickness |
≤10mm |
|
|
Blade Service Life |
≥1,500 hours |
|
|
Drive Shaft Length |
1,850mm |
|
|
Per-Batch Cycle Time |
20 minutes |
|
|
Mixing Time |
10 minutes |
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