IMETEC Intelligent Equipment (Shandong) Group Co., Ltd. is one of the leading manufacturers and suppliers of stationary tmr mixer in China. Welcome to wholesale durable stationary tmr mixer made in China here and get quotation from our factory. All CE approved products are with high quality and competitive price.
Product Description
As configured, the Stationary TMR Mixer features a classic vertical conical tub design, finished with a premium, UV-resistant, and anti-corrosive industrial green coating. The main structural body is roll-formed from high-tensile, wear-resistant steel plates to ensure maximum structural integrity under heavy cyclic loads. The unit is driven by a high-efficiency three-phase asynchronous electric motor mounted securely at the base, which transmits power directly to the internal heavy-duty vertical auger via a precision industrial gearbox. For enhanced operational safety and convenience, a non-slip inspection ladder with a robust safety cage/handrail is integrated into the chassis, allowing operators to safely monitor mixing consistency or manually introduce micro-ingredients and premixes.
Core Features & Advantages
Pure Electric Quiet Drive & Energy Efficiency: By replacing tractor-dependent mechanical PTO drives with a high-torque electric motor, operational noise is substantially reduced. This layout drastically slashes fuel consumption, eliminates localized emissions, and lowers daily farm utility overheads.
Precision Cutting & Homogeneous Blending: The internal vertical auger is equipped with heavy-duty, tungsten carbide-coated serrated blades. Upon loading compressed dry forage bales, the system establishes an active bottom-up 'fountain-style' material circulation, completing cutting and blending simultaneously to achieve a ration homogeneity of ≥ 95%.
Compact Footprint & Foundation-Friendly: The space-saving four-leg heavy-duty flange base distributes weight evenly without requiring deep pit excavations or specialized civil engineering. It anchors securely onto any standard leveled concrete floor via heavy-duty expansion bolts, optimizing available feed room space.
Ergonomic & Safety-First Engineering: The integrated high-clearance inspection ladder and platform fully comply with international industrial safety standards. The side-discharge gate is reinforced and paired with a reliable mechanical linkage for smooth, precise feed metering and discharge control.
Material & Exterior Design
Premium Tub Metallurgy: The core mixing chamber is constructed using Q345 / Q235B high-tensile manganese steel with an extra-thick, wear-resistant floor plate, offering up to three times the operating lifespan of standard carbon steel against continuous abrasive forage friction.
Industrial Anti-Corrosion Coating: Following automated sandblasting and rust removal, the steel surfaces undergo a multi-coat industrial baking paint process. This specialized farm-grade green coating delivers superior resistance to weather, acids, alkalis, livestock manure, and corrosive silage juices.
Heavy-Duty Motor Protection: The base drive motor features an IP55-rated (or higher) dustproof and waterproof enclosure, ensuring reliable continuous operation in environments with heavy airborne dust and during high-pressure washdowns.
Specifications & Technical Parameters
The data below represents the baseline industrial standards for this equipment class and can be tailored to match specific nameplate requirements:
|
Parameter Item |
Technical Specification / Description |
|
Equipment Classification |
Stationary TMR Mixer |
|
Effective Mixing Capacity |
Approx. 5m³ - 12m³ (Configurable via tub height and diameter selections) |
|
Rated Motor Power |
15kW - 30kW heavy-duty copper-core三相异步电机 |
|
Operational Voltage |
380V / 50Hz (Customizable to regional grid specifications, e.g., 230V/460V 60Hz) |
|
Mixing Cycle Duration |
10 - 15 minutes per batch |
|
Mixing Homogeneity |
≥ 95% |
|
Discharge Mechanism |
Side-discharge sliding door (Manual or Hydraulic actuation optional) |
|
Dimensions (L x W x H) |
Approx. 2.8m x 2.2m x 2.6m (Estimated scale based on standard configuration) |
|
Equipment Net Weight |
Approx. 1.5 - 2.5 Metric Tons |
Core Application Sectors
1. Modern Dairy & Beef Cattle Operations: Formulating highly precise, structured TMR rations optimized for herds across various lactation, gestation, and growth phases.
2. Scale Sheep & Goat Breeding Facilities: Efficiently processing and refining roughage into the finer physical structures required by smaller ruminants.
3. Commercial TMR Feed Processing Centers: Serving as the central blending asset for high-volume mixing, packaging, and commercial distribution of localized feed products.
4. Agricultural Cooperatives: Facilitating centralized, shared feed processing and distribution infrastructures for surrounding small-to-medium smallholders.
Quality Control & Testing Standards
Every Stationary TMR Mixer undergoes an exhaustive three-tier quality assurance protocol prior to dispatch:
Non-Destructive Testing (NDT): All critical load-bearing structural welds on the mixing tub, frame, and vertical drive shaft undergo mandatory ultrasonic flaw detection to ensure zero porosity, cracks, or structural defects.
Dynamic Balance Tuning: Before final powertrain integration, the vertical auger assembly is dynamically balanced at rated operational speeds to eliminate harmonic vibrations, safeguarding bearings and maximizing drivetrain longevity.
Full-Load Factory Commissioning: Prior to sign-off, every unit undergoes a continuous simulated load run for a minimum of 2 hours under nominal power. Engineers continuously monitor thermal rise profiles on the motor and acoustic performance of the gearbox.
After-Sales Support & Warranty Policy
Rapid Technical Response: 24/7 dedicated engineering and technical advisory hotline for international operators.
Comprehensive Warranty: 12-month full structural warranty (excluding standard wear components like processing blades). Extended factory warranties are available for core components including the motor and industrial gearbox.
Global Parts Availability: A fully modernized parts repository guarantees expedited dispatch of replacement cutting blades, drive belts, transmission chains, and electronic sensors within 48 hours via premium international couriers.
Lifecycle Operational Empowerment: Complimentary access to HD operational training videos, regular maintenance checklists, and basic TMR nutritional formulation guidelines.
Frequently Asked Questions (FAQ)
Digitalized Maintenance Tracking: Each equipment unit is logged with a dedicated digital record. Specialized technical assistance provides remote engineering diagnostic channels with a guaranteed 30-minute response matrix.
Extended Powertrain Warranties: Includes a standard 12-month structural warranty. Core mechanical assemblies, including the electric motor and industrial planetary gearbox, qualify for dedicated multi-year warranty extensions.
Pre-Positioned Global Parts Channels: An optimized global inventory ensures immediate dispatch of high-wear components (such as tungsten alloy cutting blades, drive belts, and fluid seals) via express international logistics.
On-Site Operational Commissioning: Field engineers provide structured on-site training covering routine electrical maintenance, system inspection checklists, and physical ration profiling adjustment techniques.
Diagnostic FAQ
Q1: Can this Stationary TMR Mixer process intact round or large square dry hay bales directly?
A: Yes. The high-torque vertical auger is engineered with heavy-duty tungsten-coated serrated blades designed to slice through tightly bound straw and compressed hay. However, to maximize processing throughput and minimize peak motor loads, shaking out or pre-splitting exceptionally large, dense bales before loading is recommended.
Q2: How is the blended feed efficiently distributed to livestock from a stationary unit?
A: In standard configurations, farms mount the stationary mixer on an elevated mezzanine platform (frequently integrated with electronic load cells) or install a heavy-duty belt/chain conveyor directly beneath the discharge gate. This setups allows the processed TMR to dump directly into a mobile feed wagon or distribution truck, which then disperses it across the cattle barns.
Q3: Is the bottom-mounted motor vulnerable to water ingress, moisture, or falling feed debris?
A: The physical geometry of the mixer fully mitigates this risk. The upper mixing tub flares outward significantly past the footprint of the base frame, forming a comprehensive protective canopy. Additionally, the motor features a fully enclosed, weather-resistant chassis. Operators should simply avoid blasting high-pressure washdown streams directly into the motor's cooling vents.
Q4: Is the site installation process complex? Does it require deep concrete foundations?
A: Installation is exceptionally straightforward and requires no subterranean civil works. Any level, high-density concrete floor with a minimum thickness of 15–20 cm is structurally sufficient. The unit is anchored via heavy-duty mechanical expansion bolts or chemical anchors provided in the installation kit. Once wired into a standard 380V (or region-matched) industrial power supply, commissioning can begin immediately.
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